MULTI-MATERIAL PERSONAL PROTECTIVE EQUIPMENT

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Our customer, an innovative international manufacturer of certified and high performance personal protective equipment.


1. THE NEED

  • Achieve stability in production for its certified products complying to a variety of worldwide standards
  • Produce highly aesthetics products featuring several delicate mechanisms made of engineering resins
  • Onsite molding

2. THE SOLUTION

  • Implement a fully automated production cell
  • Design and manufacture multi-material plastic injection family molds
  • With only 1 mold: molding of a 13 parts assembly at each cycle

3. TECHNICAL SPECIFICATIONS

  • Complex family molds in 50RC stainless steel
  • 35 mobile inserts in a total of 53 molding inserts
  • Perfect flow balancing with the use of hydraulic sequential valve gating
  • In-mold assembly
  • Robot automation and turnkey integration

4. THE BENEFITS

  • Only 1 mold for each size of the product: we made it possible with the simultaneous molding of all 13 parts
  • Production stability
  • Optimized In-house multi-material molding station for just-in-time production
  • Reduced overall production costs and improved productivity
  • Quick ROI