ENGINEERING
WE CREATE FOR YOU WHAT OTHERS
CANNOT EVEN IMAGINE
EXACAD 5+ PLAN
LISTEN • ANALYSE-SYNTHESIZE • RECOMMEND • EXECUTE • SATISFYCollaborating with you to maximize your ROI
CREATIVE ENGINEERING AND MANUFACTURING OF HIGH PERFORMANCE MOLDS
Most of your products’ life cycle costs are incurred at the design stage
Since 1995, our customers benefit from our creative engineering approach to significantly reduce their products’ life cycle costs. Applied at the most important phase of the development process, the design stage, our approach focuses on optimizing and improving your overall production performances for the specific application of plastic injection molding project.
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Guaranteed optimal adaptation of your products to the injection molding process |
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Increased accuracy of the parts molding/unmolding/assembly phases |
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Optimized overall production performances |
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Our contribution to your successful products launch |
A mold is a precise and accurate production tool, whose design and manufacture are unique
At the outset, Exacad experts will draft different concepts of the mold resulting in a detailed design and integrated optimal systems for outstanding molding performances.
At the outset, Exacad experts will draft different concepts of the mold resulting in a detailed design and integrated optimal systems for outstanding molding performances.
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Structural study of the mold response to high injection pressures (Up to 30 000 psi) |
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Design of all systems: injection, cooling, unmolding and ejection |
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Uniform distribution of both the resin and cooling temperature of the parts |
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Unmolding of undercuts |
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Parts unmolded without permanent deformation |
Each mold component is manufactured only once for the first time
Receipt of the steel and standard parts is the starting point of the manufacturing process to build a plastic injection mold. A great team work gets into action, focused on your project, on the molding of your product.
Receipt of the steel and standard parts is the starting point of the manufacturing process to build a plastic injection mold. A great team work gets into action, focused on your project, on the molding of your product.
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Sequencing of operations and selection of manufacturing processes |
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Modeling and machining of electrodes |
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CNC toolpaths programming then, preparation of inserts |
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Advanced realistic toolpaths simulation to validate accuracy of the programs prior their execution on CNC machines |
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Machining of the systems and components specifically designed for your mold |
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Cavity roughing operations serving to mold your product |
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Detailed finish of the mold sections and parting lines calibration |
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Parts burr removal and assembly |
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Mold components assembly if applicable, heat treatment of steel parts |
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Validation of results |